need help? 877-360-6777
Home / Case Study
Print PDF

// Case Study

Ergonomic Fixtures Improve Productivity

Gate manufacturer installs an ergonomic workstation lift and turntable beneath existing welding fixtures to improve quality and efficiency.

The Challenge

Powerbrace Corporation was challenged to improve the quality and throughput of gates being welded at their various welding stations. Welding fixtures were mounted to fixed-height welding tables, and efficiency was suffering in part due to poor ergonomics at workstations – welders were having to bend and reach excessively to access their welds. Powerbrace came to Autoquip requesting a material handling solution that would improve work station ergonomics, and subsequently improve quality and throughput.

The Autoquip Solution

Manual welding stations are benefited from a solution that provides the operator incremental adjustments in both elevation and rotation of the work. A hydraulic lift was recommended as the most cost-efficient method of providing adjustments in elevation, in order to keep the welded product at an optimum, ergonomic work height. The ability to rotate the welding fixture is also critical in order to minimize walking around the product to access welding. In addition, Autoquip also recommended that the lift be operated via a floor-mounted foot pedal rather than a hand-held pushbutton station. This way, the lift can be operated by the welder in a “hands-free” way – avoiding the inefficiency associated with setting down and picking up his welding rod, welding hood, etc. in order to adjust the lift’s height. The customer is completely satisfied with this work station improvement, and worker productivity and quality have improved as a result of keeping the work more nearly within the ergonomic “power zone” of the welders. Lift Specifications for this Unique Application: • Turntable Model: SR4-48-25 • Lift/Turn Capacity: 2,500 lbs • Vertical Travel: 24" • Platform: 48" x 48" • Actuation: Hydraulic (Lift)

Solution Benefits

Through the addition of a hydraulic lift with manual turntable, each welding station has been cost-efficiently updated to include a vital worker productivity improvement – thereby increasing product quality and factory throughput.

Published: 08/30/2012
Tags: Series 35 Manual Turntable , Hydraulic Lifts , Metal Working , Series 35 , AUTOQUIP SCISSOR LIFT TABLES , Assembly , Ergonomics

With the largest selection of lifts, Autoquip can provide you with the lift you need. To request a quotation please click here.

Autoquip is ready to answer your questions and assist you. Click here to find the person at Autoquip who can help you best.

Terms of Use    Privacy Statement    Site Map

© Autoquip Corporation. All rights reserved. If you have a special requirement, contact Autoquip at or call toll-free 877-360-6777.